Magnetic Roll Seprator

Magnetic Roll Seprator

₹ 2,50,000/ Piece

Apparatus Weight2500 kg
ApplicationsRecycling Industry,Tramp Metal Extraction,Food Production,Grinding & Milling
Capacity1.5 Ton/Hour
ColourBlue
Cooling SystemOil-Cooled
Country Of OriginMade In India
Drum Diameter400 mm
Drum Length600 mm
Gauss Value6000 Gauss
Type Of Magnetic SeparatorsTriple Drum Magnetic Separator
Type Of Magnet UsedFerrite

Multi Stage Drum Separator, Permanent Magnatic Drum, Magnetic Drum, drum magnets, magnetic drum separator, Permanent Drum Type Magnetic Separator are designed for the continuous extraction of ferrous materials from a product being fed uniformly on to the face of the drum. As the material is fed onto the drum, ferrous materials are extracted and are firmly held to the drum face by the magnetic separator until they move away from the magnets influence and discharge, leaving any non-ferrous materials to free fall.  Permanent Drums have a 180 degree stationary magnet system within a revolving cover. The magnet system is constructed using fully stabilised strontium ferrite permanent magnets OR Neodymium Iron Boron magnets (Rare Earth Magnet). The magnets are mounted on to heavy-duty back plates, to optimise the magnetic strength directed at the product stream. This not only enhances the Drums performance but also reduces the magnetic fields in the shaft and bearings, helping to extend their service life.  For applications that require a much greater level of magnetic separation, Permanent Drum Magnets can be constructed using the highest grade of Neodymium Iron Boron magnets. High-Intensity Rare Earth Drums are capable of extracting fine ferromagnetic and paramagnetic materials, which may not be extracted using a standard Permanent Drum. Rare Earth Drums are most often fitted into totally enclosed housing

Multi Stage Magnetic Separator Manufacturer – High Intensity Roll Separator Solutions

If you are searching for a reliable Multi Stage Magnetic Separator Manufacturer, Bhagwati Magnetics is a trusted name delivering advanced magnetic separation solutions for industrial applications. Based in Ahmedabad, Gujarat, we specialize in designing and manufacturing high-performance multi-stage magnetic separator systems for efficient separation of ferrous and weakly magnetic materials.

As a leading multi roll separator supplier, we provide advanced magnetic separation equipment engineered for industries where high material purity and contamination control are critical. Our systems are widely used in mineral processing, ceramics, glass, recycling, food processing, chemicals, and other industrial applications.

With years of expertise and a strong presence across Ahmedabad, Gujarat, and India, Bhagwati Magnetics has established itself as a dependable manufacturer and supplier of industrial magnetic separation systems.

What is a Multi Stage Magnetic Separator?

A multi stage magnetic separator is an advanced magnetic separation system that uses multiple high-intensity magnetic rolls to separate ferrous and paramagnetic particles from non-magnetic materials.

Unlike single-stage separators, multi-stage systems process material through several magnetic zones, allowing:

  • Better fine particle recovery
  • Improved separation accuracy
  • Higher material purity
  • Efficient contamination control

These systems are especially useful in industries handling fine powders, minerals, and materials requiring high-grade purity standards.

How Multi Roll Separator Works

The working principle of a multi roll separator is based on high-intensity magnetic attraction combined with multi-stage processing.

Step-by-Step Working Process:

  • Material is fed uniformly onto the conveyor belt
  • The belt passes over high-intensity magnetic rolls
  • Magnetic particles are attracted toward the roll surface
  • Non-magnetic material follows a different trajectory
  • Additional rolls further separate weakly magnetic particles
  • Splitters divide magnetic and non-magnetic materials into separate outputs

This multi-stage process ensures maximum separation efficiency and superior product purity.

Why Multi Stage Magnetic Separators are Important?

Industries processing minerals and fine materials often face challenges such as:

  • Weakly magnetic contamination
  • Reduced product quality
  • Fine particle separation difficulties
  • Equipment wear caused by metal contamination

A high intensity roll separator helps solve these problems by:

  • Removing fine and weakly magnetic particles
  • Increasing mineral recovery efficiency
  • Improving final product quality
  • Reducing contamination levels
  • Enhancing operational efficiency

This makes multi-stage magnetic separators highly valuable for industrial processing systems.

Types of Multi Stage Magnetic Separators

As a trusted multi stage magnetic separator manufacturer in Ahmedabad, Bhagwati Magnetics offers different separator systems based on industrial requirements.

🔹 Two Stage Magnetic Separator

Provides improved separation efficiency compared to single-stage systems.

🔹 Three Stage Magnetic Separator

Suitable for applications requiring finer contamination control and higher purity.

🔹 Rare Earth Multi Roll Separator

Uses high-intensity rare earth magnets for superior magnetic separation.

🔹 High Intensity Roll Separator

Designed for processing weakly magnetic and paramagnetic materials.

Each system is customized according to industrial applications and processing requirements.

High Intensity Roll Separator – Advanced Magnetic Separation

A high intensity roll separator uses powerful magnetic fields to separate weakly magnetic particles that cannot be removed using conventional magnetic systems.

Key Benefits:

  • High magnetic intensity for fine particle separation
  • Improved mineral purity and recovery
  • Better contamination control
  • Continuous and efficient operation

These systems are widely used in industries requiring precise and high-purity material processing.

Key Features of Our Multi Roll Separators

Our multi-stage magnetic separators are engineered for durability, efficiency, and long-term industrial performance.

  • Multiple magnetic rolls for enhanced separation
  • High magnetic intensity for fine particle recovery
  • Continuous automatic operation
  • Heavy-duty industrial construction
  • Adjustable splitter arrangement
  • Low maintenance and energy-efficient performance
  • Customizable sizes and capacities

These features make Bhagwati Magnetics a trusted multi roll separator supplier in India.

H2: Applications of Multi Stage Magnetic Separator

Our magnetic separator systems are widely used across multiple industries.

Mineral Processing Industry

Separates weakly magnetic minerals and improves ore purity.

Ceramic Industry

Removes iron contamination from ceramic raw materials.

Glass Industry

Ensures contamination-free raw material processing.

Recycling Industry

Separates magnetic particles from recyclable materials.

Food Processing Industry

Maintains product purity and quality standards.

Chemical Industry

Prevents contamination in industrial processing systems.

These applications demonstrate the importance of multi-stage magnetic separation in modern industrial operations.

Advantages of Using Multi Stage Magnetic Separator

Installing a multi stage magnetic separator provides several industrial benefits:

  • Superior fine particle separation
  • Improved product purity and quality
  • Better recovery of valuable minerals
  • Reduced contamination levels
  • Continuous automatic operation
  • Lower maintenance costs

These advantages make high-intensity multi-roll separators highly efficient for industrial applications requiring precise separation.

Multi Stage Separator vs Single Stage Separator

Both systems are used for magnetic separation, but they differ in efficiency and application.

Multi Stage Magnetic Separator

  • Multiple magnetic separation zones
  • Higher separation accuracy
  • Better fine particle recovery
  • Suitable for advanced industrial applications

Single Stage Separator

  • Basic contamination removal
  • Lower fine particle separation efficiency
  • Suitable for standard industrial applications  

Choosing the right separator depends on material characteristics, contamination level, and required purity standards.

Roll Separator Price in India

The roll separator price depends on several factors:

  • Number of magnetic rolls
  • Magnetic intensity required
  • Production capacity
  • Type of industrial application
  • Customization and installation

Industrial multi-roll separators in India vary in price depending on system complexity and operational requirements.

👉 Contact Bhagwati Magnetics to get the best roll separator price in Ahmedabad, Gujarat, and across India.

Why Choose Bhagwati Magnetics?

As a trusted multi stage magnetic separator manufacturer in Ahmedabad, Bhagwati Magnetics offers:

✔️ Advanced Manufacturing Facility

Modern production setup in Ahmedabad, Gujarat with strict quality standards.

✔️ Customized Industrial Solutions

Tailored systems based on specific industrial applications.

✔️ High-Quality Standards

Products tested for durability and separation efficiency.

✔️ Pan India Supply

Serving industries across Gujarat and India.

✔️ Competitive Pricing

Affordable solutions without compromising quality.

Bhagwati Magnetics

Serving Ahmedabad, Gujarat & Across India

Bhagwati Magnetics is based in Ahmedabad, Gujarat, and provides advanced magnetic separation solutions across India. Our strong local presence ensures faster delivery, dependable support, and quick technical assistance.

If you are searching for a dependable multi roll separator supplier in Ahmedabad or India, we are ready to deliver the right solution for your business.

How to Choose the Right Multi Stage Magnetic Separator?

Selecting the right separator is essential for achieving optimal industrial performance. Consider:

  • Type of material being processed
  • Particle size and contamination level
  • Required magnetic intensity
  • Production capacity
  • Required purity standards

Our experts help you choose the most suitable magnetic separator based on your operational needs.

Get the Best Multi Stage Magnetic Separator for Your Industry

If you are looking for a reliable multi stage magnetic separator manufacturer, Bhagwati Magnetics is your ideal partner. With strong expertise, advanced manufacturing, and dependable service from Ahmedabad, Gujarat, we deliver magnetic separation solutions that improve efficiency and ensure long-term industrial performance.

👉 Contact us today for customized high-intensity magnetic separator solutions.

FAQs

A multi stage magnetic separator is a magnetic separation system that uses multiple magnetic rolls for improved separation efficiency and higher product purity.
It processes material through multiple high-intensity magnetic rolls to separate magnetic and non-magnetic particles efficiently.
A high intensity roll separator uses powerful magnetic fields to separate weakly magnetic and fine particles from bulk materials.
Industries such as mineral processing, ceramics, glass, chemicals, recycling, and food processing use these systems.
The price depends on magnetic intensity, number of stages, production capacity, and industrial requirements.
Bhagwati Magnetics is a trusted manufacturer based in Ahmedabad, Gujarat, serving clients across India with advanced magnetic separation systems.
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